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activated carbon making machine
activated carbon making machine
activated carbon making machine
activated carbon making machine
activated carbon making machine
activated carbon making machine
activated carbon making machine

Coconut shell activated carbon machinery

  • 尺寸根据产能定制
  • 原材料椰子壳、锯末、煤等
  • 工作温度800°C-1100°C
  • 激活方法物理方法
  • 启动器水蒸气
  • 自动控制系统PLC
  • 加热方法External heating

Coconut shell activated carbon machinery

Coconut shell activated carbon is a high-performance adsorbent material made from natural coconut shells through high-temperature carbonization and activation processes. With the rapid development of environmental protection, water treatment, air purification, food, and pharmaceutical industries, Coconut Shell Activated Carbon Machinery has gradually become the focus of global markets. This article provides a comprehensive overview of equipment types, production processes, applications, and market trends of coconut shell activated carbon machinery.

Coconut Shell Activated Carbon Machinery refers to a complete set of equipment used to convert coconut shells into activated carbon. It generally includes carbonization furnaces, activation furnaces, crushers, screening machines, dryers, and packaging machines, enabling a full production line from raw coconut shells to high-quality activated carbon products.

coconut shell activated carbon rotary  kiln

Production Principle of Coconut Shell Activated Carbon

碳化阶段

Coconut shells are heated in an anaerobic or oxygen-limited environment at 500–700℃, decomposing volatile substances to obtain primary char (coconut shell charcoal). Common equipment includes coconut shell carbonization furnacescontinuous carbonization kilns.

激活阶段

The carbonized coconut shell charcoal is placed in an activation furnace, where it is treated at 800–1000℃ with steam or carbon dioxide. The oxidation reaction develops a porous structure, resulting in coconut shell activated carbon with high surface area and strong adsorption capacity.

Post-treatment Stage

After carbonization and activation, the material undergoes crushing, screening, acid washing, drying, and packaging, ensuring the final activated carbon meets requirements for particle size, purity, and moisture content.

Main Equipment of Coconut Shell Activated Carbon Machinery

Coconut Shell Carbonization Furnace

  • Purpose: Converts coconut shells into coconut shell charcoal
  • Types: Continuous carbonization furnace, vertical carbonization kiln, rotary kiln carbonizer
  • Features: Automatic feeding, smoke purification, waste heat recovery

Coconut Shell Carbon Activation Furnace

  • Purpose: Enhances pore structure and adsorption performance
  • Types: Rotary kiln activation furnace, vertical activation furnace, fluidized bed activation furnace
  • Process: Steam activation, CO₂ activation

Auxiliary Equipment

  • Grinding Machine: Crushes bulk activated carbon into specific particle sizes
  • Screening Machine: Classifies particles for different market needs
  • 烘干机: Removes excess moisture, ensuring storage stability
  • Packing Machine: Automates packaging for commercial sales

Production Process of Coconut Shell Activated Carbon Machinery

  1. Raw Material Preparation: Collecting, crushing, and drying coconut shells
  2. Carbonization: High-temperature treatment in the carbonization furnace
  3. Activation: High-temperature activation with steam/CO₂
  4. Cooling and Discharge: Rapid cooling to prevent spontaneous combustion
  5. Crushing & Screening: Producing granular and powdered activated carbon
  6. Acid Washing & Water Washing: Removing impurities, improving purity
  7. Drying & Packaging: Final packaging for the market

Advantages of Coconut Shell Activated Carbon Machinery

Eco-friendly and Energy-saving

  • Equipped with waste gas treatment systems
  • Waste heat recovery technology for higher energy efficiency

Cost-effectiveness

  • Abundant raw materials from coconut shells
  • High automation reduces labor costs

Product Quality

  • Coconut shell activated carbon has an ideal pore structure and large surface area
  • High hardness, low ash content, suitable for high-end applications

Applications of Coconut Shell Activated Carbon

水处理

Used in drinking water purification, industrial wastewater treatment, and advanced sewage treatment.

空气净化

Applied in industrial waste gas control, indoor air purifiers, and automotive air filters.

Food & Pharmaceuticals

Used for decolorization, sugar refining, and purification of medicines.

Metallurgy & Chemicals

Applied in precious metal extraction, catalyst carriers, and solvent recovery.

Coconut shell activated carbon machinery Parameter

能力5-8t/d8-10t/d10-12t/d12-15t/d15-20t/d
烘干机型号HG-800HG-1000HG-1200HG-1500HG-1800
烘干机功率3 千瓦4 千瓦7.5 千瓦15 千瓦22 千瓦
连续碳化炉模型TH-1500TH-1500TH-1800TH-2000TH-2000
碳化温度600-850℃
碳化后的固定碳含量70-80%
碳化炉转鼓材料309S/310S309S/310S309S/310S309S/310S309S/310S
活化炉模型HN-5HN-8HN-10HN-12HN-15
启动炉电源15 千瓦22 千瓦30 千瓦37 千瓦37 千瓦
活化炉炉膛材料QQ345+ 纳米隔热板+耐火材料
激活温度850-950℃
启动器水蒸气或磷酸(根据客户要求定制,设备设计将更新)
启动时间1-2h
冷却机型号GTL-1004GTL-1204GTL-1206GTL-1504GTL-1506
冷却后的温度≤40℃
活性炭破碎机模型SGP-400SGP-400SGP-600SGP-800SGP-800
活性炭成品尺寸4-60 目
活性炭碘值800-1300 毫克/克
活性炭比表面积800-1500 平方米/克
活性炭强度≥95
反恐委员会≥60%
填充密度0.45-0.55g/cm3
活性炭灰≤3%

Coconut shell activated carbon machinery Video

activated carbon rotary kiln

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