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Palm kernel shell (PKS) activated carbon<\/strong> is a high-quality activated carbon produced from the hard shells of palm kernels. Due to its high carbon content, dense structure, and excellent hardness, PKS activated carbon is widely used in water treatment, air purification, food and beverage processing, and chemical industries.<\/p>\n\n\n\nThe Palm Kernel Shell Activated Carbon Kiln<\/strong> is the core equipment for converting raw palm kernel shells into activated carbon. By integrating carbonization and activation processes, it produces granular or pelletized activated carbon with high adsorption capacity, uniform pore structure, and long service life.<\/p>\n\n\n\n
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\n\n\n\nWhat is a Palm Kernel Shell Activated Carbon Kiln?<\/h2>\n\n\n\n
A Palm Kernel Shell Activated Carbon Kiln<\/strong> is industrial equipment designed to carbonize and activate palm kernel shells efficiently. The kiln provides controlled heating, uniform temperature distribution, and continuous operation for large-scale production.<\/p>\n\n\n\nMain features:<\/p>\n\n\n\n
\n- Continuous or batch operation depending on plant scale<\/li>\n\n\n\n
- High temperature carbonization (400\u2013700\u00b0C)<\/li>\n\n\n\n
- Steam or chemical activation options<\/li>\n\n\n\n
- Production of granular or pellet PKS activated carbon<\/li>\n<\/ul>\n\n\n\n
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\n\n\n\nRaw Materials for PKS Activated Carbon<\/h2>\n\n\n\n
The primary raw material is palm kernel shells<\/strong>, sourced from palm oil processing plants. Advantages include:<\/p>\n\n\n\n\n- High carbon content (approximately 50\u201355%)<\/li>\n\n\n\n
- Hard and dense structure for durable activated carbon<\/li>\n\n\n\n
- Renewable and low-cost agricultural residue<\/li>\n<\/ul>\n\n\n\n
Pre-treatment includes crushing and drying to ensure consistent particle size and moisture content below 10%.<\/p>\n\n\n\n
\n\n\n\nWorking Principle of Palm Kernel Shell Activated Carbon Kiln<\/h2>\n\n\n\nStep 1: Crushing and Drying<\/h3>\n\n\n\n
Raw palm kernel shells are crushed to uniform sizes and dried to remove moisture. This step ensures efficient carbonization and reduces energy consumption.<\/p>\n\n\n\n
Step 2: Carbonization<\/h3>\n\n\n\n
Crushed shells are loaded into a carbonization kiln<\/strong>. Under low-oxygen conditions, they are heated to 400\u2013700\u00b0C. Volatile compounds are released, leaving behind carbon-rich char. Rotary kilns or batch furnaces may be used depending on production capacity.<\/p>\n\n\n\nStep 3: Activation<\/h3>\n\n\n\n\n- Steam Activation<\/strong>: High-temperature steam reacts with carbon char to form micropores.<\/li>\n\n\n\n
- Chemical Activation<\/strong>: Chemicals like phosphoric acid (H\u2083PO\u2084) or potassium hydroxide (KOH) are used to enhance pore structure and adsorption capacity.<\/li>\n<\/ul>\n\n\n\n
Step 4: Cooling and Screening<\/h3>\n\n\n\n
Activated carbon is cooled to prevent oxidation and screened to achieve uniform particle size. Optional granulation produces pellets or cylindrical carbon.<\/p>\n\n\n\n
Step 5: Packaging<\/h3>\n\n\n\n
Finished PKS activated carbon is packed for storage and shipment.<\/p>\n\n\n\n
\n\n\n\nStructure of a Palm Kernel Shell Activated Carbon Kiln<\/h2>\n\n\n\n
A standard PKS activated carbon production line includes:<\/p>\n\n\n\n
\n- Crusher & Grinder<\/strong> \u2013 reduces particle size of palm kernel shells<\/li>\n\n\n\n
- Dryer<\/strong> \u2013 removes moisture<\/li>\n\n\n\n
- Carbonization Kiln<\/strong> \u2013 performs high-temperature pyrolysis<\/li>\n\n\n\n
- Activation Furnace<\/strong> \u2013 steam or chemical activation system<\/li>\n\n\n\n
- Cooling System<\/strong> \u2013 prevents oxidation and ensures product stability<\/li>\n\n\n\n
- Screening & Granulation Unit<\/strong> \u2013 produces uniform granular or pellet carbon<\/li>\n\n\n\n
- Dust Collection System<\/strong> \u2013 ensures environmental compliance<\/li>\n\n\n\n
- Packaging System<\/strong> \u2013 stores and prepares product for shipment<\/li>\n<\/ul>\n\n\n\n
\n\n\n\nApplications of Palm Kernel Shell Activated Carbon<\/h2>\n\n\n\n\n- Water Treatment<\/strong><\/li>\n<\/ol>\n\n\n\n
\n- Municipal and industrial water purification<\/li>\n\n\n\n
- Removal of chlorine, organics, and heavy metals<\/li>\n<\/ul>\n\n\n\n
\n- Air Purification<\/strong><\/li>\n<\/ol>\n\n\n\n
\n- Industrial gas treatment<\/li>\n\n\n\n
- VOC removal in factories<\/li>\n\n\n\n
- Household and commercial air filtration<\/li>\n<\/ul>\n\n\n\n
\n- Food and Beverage Industry<\/strong><\/li>\n<\/ol>\n\n\n\n
\n- Sugar decolorization<\/li>\n\n\n\n
- Alcohol and beverage purification<\/li>\n<\/ul>\n\n\n\n
\n- Medical and Pharmaceutical Uses<\/strong><\/li>\n<\/ol>\n\n\n\n
\n- Detoxification products<\/li>\n\n\n\n
- Pharmaceutical filtration<\/li>\n<\/ul>\n\n\n\n
\n- Industrial Applications<\/strong><\/li>\n<\/ol>\n\n\n\n
\n- Precious metal recovery<\/li>\n\n\n\n
- Catalyst support<\/li>\n\n\n\n
- Chemical purification<\/li>\n<\/ul>\n\n\n\n
\n\n\n\nAdvantages of Palm Kernel Shell Activated Carbon Kiln<\/h2>\n\n\n\n\n- High-Quality Product<\/strong> \u2013 dense structure, uniform pore distribution, and high adsorption<\/li>\n\n\n\n
- Continuous and Efficient Operation<\/strong> \u2013 rotary kilns allow large-scale production<\/li>\n\n\n\n
- Energy Efficient<\/strong> \u2013 heat recovery and optimized design reduce fuel consumption<\/li>\n\n\n\n
- Eco-Friendly<\/strong> \u2013 dust and exhaust gas treatment systems reduce environmental impact<\/li>\n\n\n\n
- Customizable Output<\/strong> \u2013 granular or pellet form with adjustable sizes<\/li>\n\n\n\n
- Long Lifespan<\/strong> \u2013 durable design for continuous industrial use<\/li>\n<\/ul>\n\n\n\n
\n\n\n\nHow to Choose the Right PKS Activated Carbon Kiln<\/h2>\n\n\n\n\n- Production Capacity<\/strong> \u2013 choose based on plant scale and market demand<\/li>\n\n\n\n
- Raw Material Availability<\/strong> \u2013 ensure consistent supply of palm kernel shells<\/li>\n\n\n\n
- Energy Consumption<\/strong> \u2013 select kilns with heat recovery systems<\/li>\n\n\n\n
- Automation Level<\/strong> \u2013 fully automatic lines reduce labor costs and ensure consistent quality<\/li>\n\n\n\n
- Manufacturer Reputation<\/strong> \u2013 experienced suppliers provide better after-sales support<\/li>\n\n\n\n
- Compliance<\/strong> \u2013 machine must meet environmental and safety standards<\/li>\n<\/ol>\n<\/div>\n<\/div>\n\n\n\n
\n\n\n\nPalm Kernel Shell Activated Carbon Kiln<\/strong> Parameter<\/strong><\/h2>\n\n\n\n| Item<\/td> | Model<\/td> | Capacity<\/td> | Size<\/td><\/tr> |
| Rotary activationFurnace(internal heat type\uff09 <\/td> | \u03a61.5m\u00d712m <\/td> | 1-2t\/d<\/td> | 16000*2300*4000mm <\/td><\/tr> |
| <\/td> | \u03a61.5m\u00d715m <\/td> | 2-3t\/d<\/td> | 20000*2700*4500mm<\/td><\/tr> |
| <\/td> | \u03a62.0m\u00d718m <\/td> | 4-5t\/d<\/td> | 22000*3000*4500mm<\/td><\/tr> |
| <\/td> | \u03a62.6m\u00d720m <\/td> | 5-8t\/d<\/td> | 26000*3600*5000mm<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\nPalm Kernel Shell Activated Carbon Kiln<\/strong> Video<\/strong><\/h2>\n\n\n\n |