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biochar furnace
biochar furnace
biochar kiln
biochar kiln
biochar kiln
biochar kiln
biochar kiln

Biochar pyrolysis machine

  • UkuranDisesuaikan dengan kapasitas
  • Bahan bakuWood, bamboo, coconut shells, fruit shells, rice husks, etc.
  • Suhu pengoperasian300℃ – 800℃ (adjustable according to process requirements)
  • Production methodBerkelanjutan
  • Furnace materialCarbon steel, stainless steel, ceramic fiber insulation material
  • Metode pemanasanGas heating
  • AutomationPLC control (optional)

Biochar pyrolysis machine

Biochar pyrolysis machine is specialized equipment designed to convert various types of biomass waste into high-value biochar, a form of carbon-rich material widely used in agriculture, environmental protection, and renewable energy fields. Through the pyrolysis process, which involves heating biomass in an oxygen-limited environment, the machine produces not only biochar but also combustible syngas and bio-oil. This makes it a sustainable technology that supports waste-to-energy conversion and carbon sequestration.

Modern biochar equipment integrates advanced temperature control, continuous feeding systems, and eco-friendly emission treatment units, ensuring efficient, safe, and environmentally compliant operation.

Biochar pyrolysis machine

How Does a Biochar Pyrolysis Machine Work?

The working principle of a biochar making machine is based on pyrolysis technology. The process can be summarized in the following steps:

  1. Memberi makan: Biomass raw materials such as wood chips, coconut shells, rice husks, sawdust, bamboo, and nut shells are fed into the pyrolysis reactor.
  2. Heating: Inside the biochar kiln or reactor, the biomass is heated under high temperatures (300–700℃) in the absence of oxygen.
  3. Decomposition: The organic materials break down into three main products – biochar, syngas, and tar/oil.
  4. Gas Recycling: The combustible syngas can be reused as fuel to heat the reactor, reducing external energy consumption.
  5. Discharge: After the pyrolysis cycle, high-quality biochar is collected, cooled, and stored.

This closed-loop design enhances energy efficiency and minimizes emissions, making the biochar furnace a highly sustainable solution.


Raw Materials Suitable for Biochar Production

One of the advantages of a biochar production equipment is its flexibility in processing different types of biomass waste, including:

  • Agricultural residues: rice husks, corn stalks, peanut shells, cotton stalks
  • Forestry waste: sawdust, wood chips, bamboo
  • Coconut shells and nutshells
  • Municipal waste: garden waste, organic household waste

This adaptability ensures that biochar pyrolysis equipment can be applied globally, especially in regions with abundant agricultural by-products.


Applications of Biochar

The biochar pyrolysis machine produces a material with wide-ranging applications:

  • Soil Improvement: Biochar enhances soil fertility, water retention, and microbial activity.
  • Carbon Sequestration: It locks carbon in solid form, reducing greenhouse gas emissions.
  • Water Filtration: Biochar is used as a natural adsorbent for heavy metals and pollutants.
  • Energy Source: The syngas and bio-oil byproducts can be used for heating and power generation.
  • Animal Farming: As a feed additive, biochar improves digestion and reduces methane emissions.
biochar

Advantages of Using Biochar Pyrolysis Equipment

  1. Eco-Friendly: Reduces waste and contributes to carbon neutrality.
  2. High Efficiency: Continuous operation and self-sustained heating reduce costs.
  3. Multi-Output: Produces biochar, bio-oil, and syngas simultaneously.
  4. Scalability: Available in small biochar kilns for farms and large biochar plants for industrial use.
  5. Compliance: Advanced biochar furnace systems come with emission control devices to meet international environmental standards.


BIOCHAR

Biochar pyrolysis machine Parameter

ModelXY-800XY-1000XY-1200XY-1500XY-1800XY-2000
Number of cylinder layersSingle Single DoubleDoubleDoubleDouble
Cylinder diameter800mm1000mm1200/700mm1500/900mm1800/1200mm2000/1500mm
Kapasitas
200-300kg/h
300-400kg/h450-600kg/h600-800kg/h800-1000kg/h1000-1200kg/h
Cylinder material309S/310S/316L309S/310S/316L309S/310S/316L309S/310S/316L309S/310S/316L309S/310S/316L
Temerature500-800ºC500-800ºC500-800ºC500-800ºC500-800ºC500-800ºC
Carbonization time20-60min20-60min20-60min20-60min20-60min20-60min
Raw material particle size≤4cm≤4cm≤4cm≤4cm≤4cm≤4cm
Metode pemanasanindirect heatingindirect heatingindirect heatingindirect heatingindirect heatingindirect heating
Operation modecontinuously workingcontinuously workingcontinuously workingcontinuously workingcontinuously workingcontinuously working
Control methodPLC controlPLC controlPLC controlPLC controlPLC controlPLC control

Biochar pyrolysis machine Video

biochar furnace

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