energy recycling and sustainable production<\/strong><\/li>\n<\/ul>\n\n\n\nWorking Principle of Bamboo Charcoal Making Machine<\/h2>\n\n\n\n The bamboo charcoal making machine operates on the principle of pyrolysis<\/strong>\u2014a thermochemical decomposition of organic material at high temperatures in the absence of oxygen.<\/p>\n\n\n\nProcess Steps:<\/h3>\n\n\n\n\nBamboo Feeding<\/strong>\n\nRaw bamboo stalks, chips, or sawdust are fed into the machine.<\/li>\n\n\n\n Moisture content is usually reduced below 15% to improve carbonization efficiency.<\/li>\n<\/ul>\n<\/li>\n\n\n\n Drying Stage<\/strong>\n\nUsing a hot-air dryer or the waste heat from the furnace, bamboo moisture is removed.<\/li>\n\n\n\n This step is critical for achieving uniform carbonization.<\/li>\n<\/ul>\n<\/li>\n\n\n\n Carbonization\/Pyrolysis<\/strong>\n\nThe bamboo is heated to 400\u2013600\u00b0C<\/strong> under limited oxygen conditions.<\/li>\n\n\n\nVolatile gases escape, leaving behind solid bamboo charcoal.<\/li>\n<\/ul>\n<\/li>\n\n\n\n Gas Recycling<\/strong>\n\nEmitted combustible gases are purified and redirected to the furnace as fuel, reducing energy consumption.<\/li>\n<\/ul>\n<\/li>\n\n\n\n Charcoal Collection<\/strong>\n\nAfter 8\u201312 hours (batch type) or continuously (for continuous furnaces), high-quality bamboo charcoal is discharged.<\/li>\n<\/ul>\n<\/li>\n\n\n\n Byproduct Recovery<\/strong>\n\nBamboo vinegar and wood tar are collected for use in agriculture, pest control, and chemical industries.<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n\n\n\nThis self-sustaining process<\/strong> ensures energy efficiency, as the machine uses part of the pyrolysis gas to maintain furnace temperature.<\/p>\n\n\n\nAdvantages of Bamboo Charcoal Production Process<\/h2>\n\n\n\n\nHigh efficiency<\/strong> \u2013 Continuous furnaces allow nonstop production.<\/li>\n\n\n\nEco-friendly<\/strong> \u2013 No harmful emissions due to advanced flue gas treatment.<\/li>\n\n\n\nMulti-output<\/strong> \u2013 Produces charcoal, bamboo vinegar, tar, and syngas.<\/li>\n\n\n\nHigh quality charcoal<\/strong> \u2013 Fixed carbon content above 80%, low ash, long burning time.<\/li>\n\n\n\nCost-saving<\/strong> \u2013 Waste heat recovery and gas recycling reduce fuel costs.<\/li>\n<\/ul>\n\n\n\nRaw Materials for Bamboo Charcoal Machine<\/h2>\n\n\n\n Although designed for bamboo, this machine can process multiple biomass materials, including:<\/p>\n\n\n\n
\nBamboo stalks, roots, chips, and powder<\/li>\n\n\n\n Sawdust, rice husks, coconut shells, wood scraps<\/li>\n\n\n\n Agricultural residues such as corn cobs, peanut shells, and bagasse<\/li>\n<\/ul>\n\n\n\nThis versatility makes the bamboo charcoal making machine<\/strong> a smart investment for companies with diverse feedstock sources.<\/p>\n\n\n\nMachine Structure & Main Components<\/h2>\n\n\n\n A modern bamboo charcoal making machine consists of several integrated systems<\/strong> that work together to complete the carbonization process efficiently.<\/p>\n\n\n\n1. Carbonization Furnace<\/h3>\n\n\n\n\nThe core chamber where bamboo undergoes pyrolysis.<\/li>\n\n\n\n Lined with refractory materials<\/strong> to withstand high temperatures (up to 800\u00b0C).<\/li>\n\n\n\nIncludes airlock feeding doors to maintain an oxygen-controlled environment.<\/li>\n<\/ul>\n\n\n\n2. Feeding System<\/h3>\n\n\n\n\nAutomatic conveyor or manual feeding system depending on the model.<\/li>\n\n\n\n Designed for smooth material input without air leakage.<\/li>\n<\/ul>\n\n\n\n3. Drying System<\/h3>\n\n\n\n\nUses waste heat to reduce bamboo moisture content.<\/li>\n\n\n\n Improves combustion efficiency and charcoal quality.<\/li>\n<\/ul>\n\n\n\n4. Gas Recycling System<\/h3>\n\n\n\n\nCollects volatile gases produced during carbonization.<\/li>\n\n\n\n Cleans them through a spray tower or cyclone dust collector<\/strong>.<\/li>\n\n\n\nReuses purified gas as furnace fuel.<\/li>\n<\/ul>\n\n\n\n5. Cooling System<\/h3>\n\n\n\n\nEnsures charcoal is cooled down safely before discharge.<\/li>\n\n\n\n Prevents spontaneous ignition and preserves quality.<\/li>\n<\/ul>\n\n\n\n6. Discharge System<\/h3>\n\n\n\n\nAutomatic or manual discharge depending on machine type.<\/li>\n\n\n\n Designed for continuous operation and labor-saving.<\/li>\n<\/ul>\n\n\n\n7. Control Panel<\/h3>\n\n\n\n\nEquipped with PLC or digital controls<\/strong>.<\/li>\n\n\n\nAllows operators to monitor temperature, pressure, and production data in real-time.<\/li>\n<\/ul>\n\n\n\n <\/figure>\n\n\n\n \n\n\n\n<\/h2>\n<\/div>\n<\/div>\n\n\n\nBamboo charcoal making machine Parameter<\/h2>\n\n\n\nModelo<\/td> XY-800<\/td> XY-1000<\/td> XY-1200<\/td> XY-1500<\/td> XY-1800<\/td> XY-2000<\/td><\/tr> Number of cylinder layers<\/td> Single <\/td> Single <\/td> Double<\/td> Double<\/td> Double<\/td> Double<\/td><\/tr> Cylinder diameter<\/td> 800mm<\/td> 1000mm<\/td> 1200\/700mm<\/td> 1500\/900mm<\/td> 1800\/1200mm<\/td> 2000\/1500mm<\/td><\/tr> Capacidad<\/td> 200-300kg\/h <\/td>300-400kg\/h<\/td> 450-600kg\/h<\/td> 600-800kg\/h<\/td> 800-1000kg\/h<\/td> 1000-1200kg\/h<\/td><\/tr> Cylinder material<\/td> 309S\/310S\/316L<\/td> 309S\/310S\/316L<\/td> 309S\/310S\/316L<\/td> 309S\/310S\/316L<\/td> 309S\/310S\/316L<\/td> 309S\/310S\/316L<\/td><\/tr> Temerature<\/td> 500-800\u00baC<\/td> 500-800\u00baC<\/td> 500-800\u00baC<\/td> 500-800\u00baC<\/td> 500-800\u00baC<\/td> 500-800\u00baC<\/td><\/tr> Carbonization time<\/td> 20-60min<\/td> 20-60min<\/td> 20-60min<\/td> 20-60min<\/td> 20-60min<\/td> 20-60min<\/td><\/tr> Raw material particle size<\/td> \u22644cm<\/td> \u22644cm<\/td> \u22644cm<\/td> \u22644cm<\/td> \u22644cm<\/td> \u22644cm<\/td><\/tr> M\u00e9todo de calentamiento<\/td> indirect heating<\/td> indirect heating<\/td> indirect heating<\/td> indirect heating<\/td> indirect heating<\/td> indirect heating<\/td><\/tr> Operation mode<\/td> continuously working<\/td> continuously working<\/td> continuously working<\/td> continuously working<\/td> continuously working<\/td> continuously working<\/td><\/tr> Control method<\/td> PLC control<\/td> PLC control<\/td> PLC control<\/td> PLC control<\/td> PLC control<\/td> PLC control<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\nBamboo charcoal making machine Video<\/h2>\n\n\n\n